Fusion Wrap

High Performance Digital Calendered Film with FLITE Technology®

Fusion Wrap is a 2.4-mil white gloss high-performance polymeric film with FLITE Technology®. Fusion Wrap’s lite contact system is designed for fast and effective installation for vehicle wraps and graphics. Fusion Wrap features a low profile air egress liner and has a tinted, permanent pressure-sensitive adhesive that creates enough opacity to ensure a vibrant print. Fusion Wrap is rated for outdoor durability up to 7 years (unprinted)**. Printed durability is dependent on the ink system used. 

Applications & Features

  • Great for vehicle wraps & graphics with simple to moderate curves
  • Lite initial contact that forms a strong bond
  • Printable on Eco-Solvent, Solvent, Latex, and UV printers
  • Recommended overlaminates: Series 3170, Series 3220, Series 3270, Series 3210, or Series 3420*

*Use on flat and simple curves only.
** 7 year warranty when used with Cast Overlaminates such as Series 3170, and 5 year warranty when used with calendered overlaminates such as Series 3420. Learn more in our Total System Warranty.

Certified for HP Latex Inks

Performance & Physical Data

Property Test Methods Typical Value
Surface Finish Gloss Meter 60° Reflection 80 to 90 Gloss Units
Thickness Micrometer, Federal Bench Type 2.4-mil
Tensile Strength Tensile Tester with 2-in jaw separation; crosshead speed of 12 in/min, web direction ≥ 10 lb/in
Elongation Instron Tensile Tester as above Average 180%
Shelf Life (In Box) Ideal Storage Temperature 70°F and 50% relative humidity 1 year from factory shipment
Application Temperature Range On clean, dry substrate 60°F to 100°F
Service Temperature Range On clean, dry substrate -20°F to 150°F
Dimensional Stability 158°F, 48 hour 10-mil
Peel Adhesion PSTC-1, 15 min, 70°F ≥ 2.0 lb/in
Peel Adhesion PSTC-1, 24 hours, 70°F ≥ 2.5 lb/in
Peel Adhesion PSTC-1, 1 week, 70°F ≥ 3.0lb/in
Liner Release TLMI Release at 90 ̊, 300 in/min 60 g/2 in
NOTE: Recommended post-heat surface temperature of vinyl installed: 200°F to 220°F. Post-heat must be applied gradually and approximately 5" from the film.
Standard Terms & Conditions Apply


Fusion Wrap will resist weathering best when applied to vertical or upper outboard angles. Horizontal angles, such as hood and auto roof surfaces, will deteriorate more quickly than vertical. This is due to increased exposure to sun and moisture, as well as high deposition of dirt and atmospheric contaminants. Actual horizontal weathering will be dependent on maintenance, location and elemental exposure. Use heat and/or chemical when removing image from vehicle.

Fusion Wrap is designed to be used for vehicle wraps and graphics. When wrapping curves and channels with Fusion Wrap, it is recommended the product be draped and not stretched into areas with channels. The manufacturing process of Fusion Wrap poses certain limitations on applications, refer to the Fusion Wrap Installation Guide & information below for installation techniques and recommendations. If you have any questions if Fusion Wrap will work for your specific application, please contact your Arlon Sales Rep.


VEHICLE/FLEET DECALS     Series 3170, Series 3220, Series 3270, Series 3210, or Series 3420


  Series 3170, Series 3220, Series 3270, Series 3210, or Series 3420
SIMPLE CURVES     Series 3170, Series 3220, Series 3270, Series 3210, or Series 3420
DEEP CHANNELS X TIP #48: How to Install on Deep Channels: Using the Inlay Method
TIP #49: How to Install on Deep Channels: Using the Cut and Lay-in Method
Series 3170, Series 3220, Series 3270, Series 3210
RIVETS* X TIP #50: How to Install on Rivets: The Roller Method
TIP #51: How to Install on Rivets: The Poke/Lance Method
Series 3170, Series 3220, Series 3270, Series 3210

*Can be applied on low profile rivets. Rivet vary in shape and size so tenting may appear.


Complex curves are panels or components of the vehicle that bend in multiple directions. They’re commonly found in bumpers, door handles, side view mirrors, fog light pockets, recessed windows in cargo vans, wheel well channels, and shark fin antennas. Due to calendered films’ nature to shrink, do not apply into these areas by bridging and overstretching or a one-piece seamless wrap. Instead, an installer must use cut-outs, inlays, or seams/overlaps.


Simple Curves: Defined as a slight stretch to the film in one direction (example: the side vehicle).
Complex Curves: Defined as extensive stretching (with or without heat) of material in multiple directions (example: bumpers).
Deep Channel: Channels in excess of a quarter inch in depth that require a “bridge and stretch” method for application.
Rivets: AN470 Universal head 1/2” rivets also known as roundhead trailer rivets, cherry rivets, or button head rivets.


The following is made in lieu of all warranties expressed or implied:

All statements, technical information and recommendations published by Arlon relating to Arlon products are based on tests believed to be reliable and within the accuracy of the equipment used to obtain the specific values. Their accuracy or completeness is not guaranteed and Arlon makes no warranty with regard thereto. Seller’s and manufacturer’s only responsibility shall be to replace any quantity of the product proved defective. Seller and manufacturer shall not be liable for injury, loss or damage, direct or consequential, arising out of use or the inability to use the product. Nor shall seller or manufacturer be liable for any costs or expenses incurred in the processing or printing on the product. Before using, user shall determine the suitability of the product for its intended use. User assumes all risk and liability of every nature in connection therewith. No statements or recommendations other than those contained in the technical information published by Arlon shall have force or effect unless contained in an agreement manually signed by the officers of seller and manufacturer.