Arlon Graphics Elevates Experience at ISA International Sign Expo 2024

Apr 10,2024 / By Arlon Graphics / No Comment

Placentia, California, April 10, 2024

Arlon Graphics, a global leader in manufacturing innovative graphic materials, is excited to announce its participation in the highly anticipated ISA International Sign Expo 2024. Taking place from April 10th to April 12th, 2024, at the Orange County Convention Center in Orlando, Florida, this event is set to be a pinnacle on the graphic industry calendar. Arlon Graphics is thrilled to showcase its latest innovations, including its exciting, non-PVC, VITAL range, at booths #1746 and #1246.

Arlon Graphics will proudly showcase its premium, cast non-PVC products, DPF V9700 and Series V3370, which launched on March 19th, 2024. These innovative solutions set a new standard in the industry by offering unparalleled performance, durability, and environmental sustainability. Visitors to ISA 2024 will have the exclusive opportunity to experience VITAL firsthand, with live demos and its utilization in Arlon’s Wrap Dash.

Arlon will be hosting FLITE School at both of their booths, offering attendees a chance to immerse themselves in a hands-on learning opportunity. FLITE School will educate participants on the essentials of FLITE Technology®, Arlon’s proprietary lite contact adhesive system, and participants can earn their wings if they pass FLITE School. FLITE School 1.0 participants can earn Silver FLITE Wings, and new at ISA 2024, Gold FLITE Wings with FLITE School 2.0!

Arlon will also be hosting an exhilarating wrap contest, the Wrap a Rivian contest, at booth #1746, where 8 teams of 2 skilled installers compete in a 3-round, tournament-style wrap battle. Cheer on your favorite teams as they showcase their speed and accuracy while wrapping a Rivian R1T with featured Arlon materials. ISA 2024 attendees are encouraged to watch the competition and will have the opportunity to win prizes.

Additionally, visitors can look forward to competing in Arlon’s Wrap Dash station at booth #1746. Participants can race against fellow ISA 2024 attendees and friends as they navigate through various wrap challenges. The fastest times will be rewarded with awesome prizes.

“We are thrilled to showcase our latest innovations and engage with industry professionals at ISA International Sign Expo 2024,” said Chad Russell, Chief Commercial Officer of Arlon Graphics. “Our dedication to excellence and innovation is ingrained in everything we do at Arlon. We’re excited to demonstrate the breadth of our offerings and share our vision for the future of graphic materials with attendees at our booths.”

Join Arlon Graphics at ISA International Sign Expo 2024 for an unforgettable experience filled with innovation, education, and excitement. Visit booths #1746 and #1246 to discover the future of graphic materials and learn why Arlon is Your Partner of Choice.

About Arlon Graphics

Arlon Graphics is a leading global manufacturer of high-quality graphic materials for the visual communication, vehicle wrap, and wide-format digital printing industries. With a focus on innovation, performance, and sustainability, Arlon is dedicated to producing materials that not only deliver exceptional results but also contribute to a healthier planet. Headquartered in California, USA, Arlon serves customers worldwide, driving the industry forward with groundbreaking products and technical support.

For further information on all Arlon products, visit arlon.com:

U.S.A. Office: 200 Boysenberry Lane, Placentia, CA 92870
Tel: (800) 232-7161, (714) 985-6300; Fax: (714) 985-6305

EMEA Office: Dr. Lelykade 22B, 2583CM Den Haag, The Netherlands
Tel: +31 (0) 70-354-4311; Fax: +31 (0) 70-355-7721

China Office: No. 1989 Xinchang Road, Weifang, Shandong, 262400, China
Tel: +86 0536 6226568

Corporate Marketing Signage Vehicle Applications

Arlon Graphics Introduces its VITAL Range: Redefining Premium with Quality, Durability, and Sustainability.

Mar 17,2024 / By Arlon Graphics / No Comment

Placentia, California, March 18, 2024

Arlon Graphics, a premier global manufacturer of graphic materials, is proud to announce the launch of VITAL, its innovative new non-PVC product range. VITAL represents a significant step forward in the graphics industry, setting a new standard for those who demand excellence in quality, durability, and sustainability without compromise. Engineered to deliver the essentials for success, the VITAL Range underscores Arlon’s commitment to innovation, performance, and environmental stewardship.

Introducing the First Products in the VITAL Range:

DPF V9700: A premium cast polyurethane film, featuring FLITE Technology®, designed for exceptional performance in full or partial vehicle wraps and fleet vehicle branding.

SERIES V3370: A premium cast polyurethane gloss overlaminate, that provides superior scratch recovery properties, chemical resistance, and extended durability. Like DPF V9700, this overlaminate is perfect for vehicle wraps and fleet branding and can be combined with a variety of other Arlon films for different applications.

Both products exemplify the VITAL range’s benefits to sustainability. These non-PVC films represent the pinnacle of Arlon’s research and development efforts, offering an unparalleled combination of performance, innovation, and environmental responsibility.

The global product launch, scheduled for March 19^th, 2024, marks a significant milestone for Arlon Graphics and the graphics material industry at large. Arlon’s VITAL range will debut at FESPA Global Print Expo Amsterdam 2024 where attendees will have an opportunity to interact with these new products. Additionally, customers are encouraged to visit vital.arlon.com to engage with three different levels of training sessions, learn more about the VITAL Range, and find a distributor to purchase and experience these products firsthand.

“Arlon’s VITAL Range is more than just a product launch; it’s a commitment to our customers, our industry, and a step towards a more sustainable future,” said Rebecca Chen, Director of Product Management and Development at Arlon Graphics. “We’re excited to offer our clients products that not only meet but exceed their expectations for quality, performance, and sustainability. We invite everyone to explore the VITAL Range and see what these amazing products can do for them.”

The launch of the VITAL Range is supported by a series of training sessions, tailored to enhance user engagement and knowledge through three escalating levels of depth and complexity. The first level of training, Intro to VITAL, offers participants an introductory insight into the first VITAL products, DPF V9700 and Series V3370, alongside the opportunity to receive a product sample and the chance to win an e-bike, underlining the brand’s commitment to sustainability. Progressing to the second level, Hands-On Virtual Training, participants are provided with a comprehensive VITAL kit delivered directly to their door, containing samples, essential tools, and a phone mount, ensuring they can participate in the virtual training from any location while experiencing the VITAL difference first-hand.

This educational journey culminates in the third level, where participants can book in-person training sessions with Arlon Technical Solution experts to unlock the full potential of the VITAL Range through advanced training, further solidifying their product understanding and proficiency. Additionally, Arlon’s Green Rewards Cashback program incentivizes participation by offering participants of levels two and three the opportunity to earn up to USD $750, or equivalent local currency, in cashback on their VITAL product purchases.

This strategic blend of education, training, and rewarding incentives guarantees that both new and existing customers have extensive opportunities to discover, engage with, and benefit from the VITAL Range. This initiative not only rewards engagement but also encourages the adoption of sustainable practices within the industry. These virtual trainings and information about Arlon’s VITAL Range and the Green Rewards Cashback program can be found at vital.arlon.com.

Experience the future of non-PVC graphic materials with Arlon Graphics’ VITAL Range. Discover the difference quality, durability, and sustainability can make in your projects. Visit vital.arlon.com to learn more and take the first step towards a greener, more successful future.

About Arlon Graphics

For further information on all Arlon products, visit arlon.com:

U.S.A. Office: 200 Boysenberry Lane, Placentia, CA 92870
Tel: (800) 232-7161, (714) 985-6300; Fax: (714) 985-6305

EMEA Office: Dr. Lelykade 22B, 2583CM Den Haag, The Netherlands
Tel: +31 (0) 70-354-4311; Fax: +31 (0) 70-355-7721

China Office: No. 1989 Xinchang Road, Weifang, Shandong, 262400, China
Tel: +86 0536 6226568

Vehicle Applications

What is Arlon Graphics FLITE Technology?

Jun 28,2021 / By Ritchie Daize / No Comment

Arlon Graphics, most recent innovation FLITE Technology represents great improvements to the hands-on workflow of installers and printers alike. With new technologies hitting the vinyl market at a rapid pace, how can you ensure you’re picking the right product for your business? how exactly can FLITE Technology® help your business? In this post, Ritchie Daize Sr. Arlon’s Technical Solutions Manager will answer all of those questions and more!

Twenty-odd years ago, air-egress technology arrived, and the vinyl graphic industry made a giant leap forward. For example, application speed and cost improved significantly. Similarly, less skilled applicators could complete larger jobs while maintaining high levels of quality. In April 2017 Arlon Graphics introduced SLX® Cast Wrap featuring FLITE Technology and everything changed.

Why FLITE Technology?

FLITE Technology improves the productivity of applicators beyond the benefits of air-egress. This innovation allows vinyl applicators to complete full wraps in the most challenging application environments single-handedly.

Easy Liner Release

The first feature applicators will notice is how easy the liner is to peel away from the media. Competing products require a minimum of two installers to remove the release liner, making registration between panels difficult. The effortless liner release of FLITE Technology eliminates distortion. For instance, the liner stops uncontrolled pre-stretching during the first step of the install process.

Unmatched Repositionability

The second standout feature of FLITE Technology is the repositionability. In other words these films float over the vehicle’s surface until firm pressure is applied. Entire panels can be single-handedly realigned, even after the liner has been removed. What if the installer makes a mistake? If a wrinkle or crease is created during the application process, the applicator can snap that section up and reapply without over-stretching the graphic.

Arlon graphics trainer Alex installing Arlon SLX Cast Wrap with FLITE Technology vinyl on the hood of a vehicle

Bubble-Free Installs

The low initial contact of FLITE Technology makes a bubble-free application easy. If an installer finds a bubble in their finished work, removing it is as easy as applying gentle pressure. The pressure will quickly move the air pocket out the edge of the graphic.

Eliminating Glue Lines

FLITE Technology is a topography-based adhesive system. Topography-based systems rely on the shape of the adhesive to lower the percentage of contact it makes with the substrate. This technology is an incredible 25%. As a result, the low contact percentage stops ‘glue lines’ from forming.

Redefining Ultimate Bond

The next standout feature of FLITE Technology is how the adhesive wets and bonds with the substrate when post heated. Inhibitor-based adhesive systems require a primer or adhesive promoter to create a high enough bond. In contrast, FLITE Technology reaches 90% of its ultimate bond when properly post heated. This bond provides enough strength to hold the graphic in place in deep channels and recessed areas.

FLITE Technology streamlines the application process creating new levels of productivity in sign and fleet shops of all sizes. Arlon Graphics now has a full line of vehicle wrap products that feature FLITE Technology, SLX ® Cast Wrap, SLX®+, IllumiNITE Wrap®, and Fusion Wrap.

Visit us at Arlon.com and follow us on social media @arlongraphics_na for the latest info on all things Arlon!

Digital Printing Vehicle Applications

Choosing the Right Film for Vehicle Graphics

Aug 5,2020 / By Arlon Graphics / No Comment

Choosing the right film for a vehicle wrap that caters to the project you are working on can be difficult. But taking the time to select the right film can lead to more efficient installations saving you time and money. To make your decision process easy, we’ve outlined the top eight questions to ask when choosing the right film for your vehicle graphic.

1. What Can be Wrapped?

People assume that everything on a vehicle can be wrapped. However, wrap films are primarily designed to adhere and remove well only on factory-painted panels of the car. Aftermarket paint, preexisting damage, and any signs of touch-up are suspect on the guaranteed performance of any wrap film.

Rubber glazing around windows and silicone caulking, whether painted or unpainted, are also no-go zones. The adhesive will stick during installation, but it is guaranteed to fall off sooner or later. Caulking and rubber are unstable; they expand and contract with very little temperature change. The supple and porous surface does not provide a uniform platform for the adhesive to settle. It is common to see rubber trims oxidize, giving off a soot-like substance that will weaken the adhesive over time.

Hard-to-stick surfaces such as unpainted textured plastic found on bumpers, side trim, door handles, and mirrors require specialty films like DPF 8000™ or DPF 8200. While clients might insist on over these surfaces wrapping over them, keep in mind that these areas take quite a beating and that any wrap over them will be damaged.

2. What is your Budget?

Several factors drive the cost of applying graphics on your vehicle:

Type of wrap film
Design work
Production time, ink, and overlaminate
Square footage of vinyl
Complexity
Labor

3. What types of vehicle wrap films are available?

Most wrap films are made of PVC. Non-PVC or PVC-free films are available, but vinyl is the majority of the market. Then under vinyl films, you can choose between cast or calendered. If you are interested in learning more about Cast vs. Calendered, read more here.

4. How much coverage do you need: cut decal, partial, or full wrap?

The first option is to cut decal. This type of vehicle graphic typically uses cut vinyl such as Series 2100 or Series 5000. Cut vinyl is not printed but come in rolls of solid colors and can be combined to create a multi-color graphic. Compared to printed vehicle graphics that uses ink on white vinyl, the pigments are embedded in cut vinyl that they will retain their vibrancy for up to 10 years!

The next option is print-cut graphics or a partial wrap. This graphic leaves the vehicle’s original paint partially visible. A print-cut graphic is like a cut decal, except you need a roll of white printable vinyl and an overlaminate to protect the print. This setup will allow for gradients and custom colors without the need to register multiple single-color vinyl layers. A partial wrap, on the other hand, involves less cutting, masking, and transferring graphics. A large sheet of vinyl is printed, laminated, and applied to the vehicle.

Box truck and Pruis Wrapped In Arlon Fusion Wrap Vehicle Wrap Vinyl Film

Then comes the full wrap. Some would only call it a full wrap if everything painted on the exterior has vinyl while some will leave the roof, bumper, door handles, and other small parts uncovered and still call it a full wrap. Regardless of the matter, a full wrap covers at least 90% of the “wrappable” area in a vehicle.

5. Do you Need an Overlaminate?

For printed graphics, yes. In this Tech on the Road video, we briefly touch on why you should consider using an overlaminate for your graphics.

6. Do you need it to be permanent or temporary?

In the graphics industry, there are three terms used when describing the longevity of graphics:

A promotional or short term which is up to 3 years
Medium-term which is 3-5 years; and
Long-term or permanent which is 7-10 years

Each vehicle graphic has a specified period in which it can be removed with little to no adhesive residue and without damaging the original paint. Always verify the removal warranty of your wrap with both the shop and manufacturer. Also, it’s important to know that any use of a primer or adhesion promoter will void the removal warranty of a wrap.

7. What does Arlon recommend for partial or full wraps?

A budget-friendly option is DPF 4600GLX, with Series 3420 overlaminate. This film is rated for five years but only on mild curves and relatively flat surfaces. However, if it has to cover an area with some complexity, a more flexible laminate may be necessary like Series 3170, and that also raises it to 7 years. You can also upgrade the base film to Fusion Wrap speed up the installation.

If a vehicle has some deep grooves and sweeping curves, SLX® Cast Wrap will conform the best and without the need for relief cuts or seams. It will be paired with cast overlaminates such as Series 3210 or Series 3220. But for roofs or hoods, anything horizontal, where the vinyl will weather the fastest, use an overlaminate with an extended horizontal warranty like Series 3310.

8. Are you looking for 24/7 Advertising?

Consider using a reflective wrap film like IllumiNITE Wrap® or DPF 2400XLP paired with Series 3210 for a head-turning wrap that won’t miss an impression to a potential client.

Vehcile Wrapped In Arlon IllumiNITE Wrap Vinyl Film

Taking the time to learn the right product for your next job is always a good idea, and asking these nine questions when choosing the right vehicle wrap film will be sure to set you up for success. Learn more about Arlon by following our social media channels @arlongraphics.

Vehicle Applications

Boat & Watercraft Wrap Applications

Jul 9,2019 / By Madi O'Connor / 1 Comment

Vinyl wraps have become increasingly popular on boats and watercraft’s, making them the everyday option over paint. When comparing the cost of painting, a boat wrap will save you time, are long-lasting, and a fraction of the price.

With no surprise installing on a boat or watercraft is very different from installing on a vehicle. If you’re planning on wrapping one of these, take a moment to read our current list of best practices ensure you’re on the right track.

Boat wrapped in DPF 6100XLP — Wrapped by Paul Oliver of Anchored Designs using DPF 6100XLP

Before we jump into the best practices, let’s break down the benefits.

Benefits of a Boat Wrap

Customization: Whether you’re promoting your business or looking to stand out, the customization options are endless.

Ease: Unlike paint, if your vinyl wrap gets scratched, you can replace the wrap reasonably quickly.

Eco-Friendly: Marine paints are toxic to marine life; making vinyl boat wraps the effective eco-friendly alternative.

Value: If the time comes of reselling your boat that has a custom wrap, the wrap can be easily changed when sold. Your wrap will add value by saving the future owner a costly paint job.

Boat Wrapped in SLX Cast Wrap — Wrapped by Nukem Graphics using SLX® Cast Wrap

Best Practices

Measure Twice: Unlike vehicles, boats and watercraft’s don’t have easy to find templates and have sharp edges. If you can’t find a template for your boat, be sure to take accurate measurements.

Clean, Clean, Clean: Always clean and prep any surface before installing vinyl. Clean your boat or watercraft by following the steps found here on Perfecting Your Vehicle Prep.

Thick Overlaminate : Use a 2-mil (50 micron) cast overlaminate for max abrasion resistance; a thicker overlaminate will protect the vinyl from being torn on small items found in the water.

Over-lap Seams: At the front of the watercraft or boat, over-lap the two seams of the vinyl by one inch. Overlapping the seam that gets the most wear and tear will help prolong your wrap and leave less room for lifting.

Waterline: Vinyl is relatively resilient, but it can be damaged if kept in water 24/7, ensure the longevity of your boat wrap by keeping it one inch above the waterline.

Boat wrapped with SLX Cast Wrap — Wrapped by Nukem Graphics using SLX® Cast Wrap

From boats to jet-skis, stand out on the water this summer with an eye-catching vinyl wrap.

Digital Printing Events Manufacturing Vehicle Applications

Arlon Provides an Interactive Experience at SGIA 2018

Oct 26,2018 / By Madi O'Connor / No Comment

A huge thank you to all that visited our booth at SGIA 2018 Las Vegas, NV! This year the show had more than 25,000 registered attendees with a sold-out Expo floor. The aisles were filled continuously with attendees excited to see the latest sign and graphics technology. Arlon had a very successful show, and in case you couldn’t make it here is what you missed.

Attendees flocked to the Arlon booth to get hands-on experience with the newest FLITE Technology™ products, SLX™ Cast Wrap and IllumiNITE Wrap™. During the show, the booth was busy with people participating and watching the Wrap Dash. Installers raced against the clock installing SLX Cast Wrap on a truck tailgate and with no surprise the ease of installation that FLITE Technology provides had participants wrapping at an average time of 6:45.

The fastest Wrap Dash time was set by Eric Peixoto of Incognito Wraps

Arlon’s Marketing Director of the Americas, Nicole Witt noted the wrap dash was a great success saying, “We wanted to create a competitive, yet exciting challenge that would attract talented installers of all levels to get hands-on with SLX Cast Wrap.” She went on to say, “We were thrilled with the engagement and buzz this created at the SGIA Show.”

Attendees gathering to watch the Wrap Dash Challenge

In addition to the Wrap Dash, attendees were lined up to get their chance to take a quick tour in the Dark Room Showcase. Visitors were able to experience the vibrant nighttime effects that IllumiNITE Wrap and R108 Conspicuity Tape can have together in adding impressions to corporate branding while keeping safety top of mind.

Other highlights included our wrap experts Matt Braswell and Louie Calma holding daily wrap demonstrations showcasing best practices for a successful installation using Arlon products. Arlon Sales Representatives we’re seen throughout the booth providing knowledge and details on all Arlon products.

Technical Sales team member Matt Braswell showing the benefits of IllumiNITE Wrap™

Overall, this show had fantastic energy. Arlon’s booth was a success in providing attendees with an interactive experience. From the Wrap Dash and the Dark Room Showcase to in-booth demonstrations, Arlon brought a fresh feel to the SGIA tradeshow.

Vehicle Applications

Perfecting Your Vehicle Prep

Oct 15,2018 / By Madi O'Connor / 3 Comments

One of the most common mistakes when installing vinyl on a vehicle is not taking the time to prep your surface. A vehicle that isn’t properly prepped can compromise the adhesive bond and ultimately cause failure in your application. We’ve outlined some tips to help you through the important process of vehicle prep!

While it can be time-consuming, following the steps below will help create a perfect vinyl wrap on your vehicle. This will take your wrapping game to the next level and also help prevent damage.

Vehicle Prep Perfection

Washing

The first step in prepping for the perfect vehicle wrap is washing your vehicle to remove any wax and debris. Wax will affect the adhesive bond on vinyl and not allow the vinyl to properly stay down. Handwashing is the most thorough way to ensure all areas and surfaces of the vehicle have been properly cleaned.

To start the process we recommend using water and a simple degreaser, like dawn dish soap; 1 TBS for every two gallons of water should do the trick. Using a microfiber towel wash the entire vehicle properly.

Trouble Spots

Corners, cracks, and weather trims are all areas that can be tricky to get to and require extra attention. Using the rough side of a sponge on these areas will help remove hidden debris and wax.

Cleaning Solution

Even after a hand wash, the surface is not completely cleaned. The last step will be going over the vehicle surfaces with a clean lint-free cloth and isopropyl alcohol (IPA). Using a spray bottle, fill this with equal parts IPA and water. Spray the mixture directly on your substrate and wipe down immediately with your lint-free cloth. Wiping the vehicle down with this mixture will completely clean the surface of any leftover soap and wax.

Last Steps

After the wash, dry every part of the vehicle with a microfiber cloth. Once your vehicle is 100% dry, you can start your install with confidence.

Rushing through the vehicle prep can have implications on the success of your wrap so it’s important to never skip through this process!

Digital Printing Manufacturing Vehicle Applications

Caring for Your Vehicle Wrap in Hot Weather

Jul 3,2018 / By Madi O'Connor / 7 Comments

Summer months are known for having the longest and hottest days of the year. During this time, the amount of UV exposure increases significantly. An extended amount of UV exposure is the greatest enemy to your vehicle wrap. In these hot weather months, your vehicle is going to be susceptible to damage caused by environmental factors. Protect your investment from damage by following the steps below:

What does Arlon do for Weather Testing?

When developing a product, Arlon tests products in extreme climates. We test new products in hot weather climates like Florida, California, and Arizona. During the testing process, we are constantly checking for browning, shrinking, and cracking. This is done to ensure that when you use our film your application will withstand the high temperatures.

What can you do to Protect Your Vehicle Wrap?

Keep Your vehicle Out of Direct Sunlight

After a period of time, the rays of the sun can take their toll on your vehicle. When you’re not driving your car, it’s best to keep it inside and away from harmful UV Rays. With this in mind, always try to park in a shaded area whenever available.

Use A Recommended Protective Overlaminate

Protective overlaminates are formulated to provide your vehicle wrap with UV protection. Overlaminates act as an additional barrier from the sun. Read more about the importance of overlaminates HERE.

Brush Off Dirt and Debris in Between Washes

In the summer months, dirt and airborne particles can be baked into the film, leaving a stain on the vehicle. This is most common in high volume traffic areas. The stain may appear as black dust or overspray but you will not be able to remove it from your vehicle. Always make sure to take a few minutes each day and brush off any particles that may have fallen on to your vehicle.

Hand Wash Weekly

How often you need to wash your vehicle will vary based on your location. You’ll know it’s time to wash your vehicle when you start to see a build up that cannot be wiped off by hand. On hot days, we recommend hand washing with cold-water, preferably in a shaded area. Wash with automotive grade car wash soap and follow the recommended dilution.

When temperatures hit triple digits, your wraps need a little extra care. By following the steps listed above, you can keep your vehicle wrap looking brand new.

Manufacturing Vehicle Applications

Tips for Handling Reflective Films

Jun 18,2018 / By Madi O'Connor / 10 Comments

Reflective films are leading the wrap world in an exciting direction, and with no surprise, a product like this can sometimes bring about new challenges.

What is Reflective Film?

Reflective film is a type of film that is layered with an array of glass beads or prisms that reflects light back to the observer; the arrangement of these light-reflecting components has a direct effect on the film’s overall reflectivity. Our reflective films today are of the glass bead type and have the following cross section:

People are considering reflective films not only for additional brand awareness but for cut graphic lettering, decals, fleet markings, and vehicle and fleet wraps.

What is Bruising?

Reflective films have more delicate components in their construction. Keeping this in mind reflective products needs to be handled differently than other cast vinyl film. If a reflective film is mishandled it causes bruising. Bruising occurs when the uniformity of the reflective components is disturbed either by drastically stretching or creasing the film. Once bruising occurs, it can be very difficult to heal the film back to its original state.

NOTE: The product on the top is Arlon IllumiNITE Wrap™. The product on the bottom is a leading competitive brand. Both products were subject to the same techniques to amplify bruising.

There are ongoing technological innovations that are proprietary to each vinyl manufacturer; Arlon’s latest innovation with FLITE Technology™ gives more power to the installer by providing ease of installation and efficiency.

Vehicle Applications

Cold Weather Installation

Mar 12,2018 / By Arlon Graphics LLC / No Comment

Why does cold weather make cast vinyl difficult to install?

The winter months and colder temperatures create a multitude of problems for vinyl installers. Therefore it is important that we explain some of the physical characteristics of both the film and the substrate that are affected by these colder temperatures.

So what are the most common obstacles encountered during a cold weather installation?

The vinyl can feel “stiff”’ and lose its ability to be easily conformed around curves and into recesses
The adhesive can lose a great deal of its tack and won’t bond securely to the substrate’s surface.
The ultimate bond level of the adhesive can take longer to be achieved.
Condensation can form between the vinyl and the substrate, further impairing the bond level of the adhesive.

How can we overcome the effects of cold temperatures?

This is the eternal question that faces all manufacturers of vinyl films. The simple answer is to increase the ambient temperature of the installation environment, substrate, and vinyl. Only then will the film perform as we expect it to. So how is this achieved in cold weather installation?

A successful cold weather installation is more than achievable by following a few simple tips. This fleet vehicle is wrapped in DPF 6100XLP. (Wrapped by Elite Wraps UK)

The Installation Environment

The recommended ambient temperature of the installation area is between 59F – 95F (15C – 36C). Temperatures below this cause the film to become ‘stiff’ or ‘brittle’. Colder temperatures cause the plasticizers in the film to lose their elasticity. It is crucial that the temperature of the environment rises to the recommended levels. The vinyl will then regain its flexible characteristics. These temperature parameters also apply to the substrate. This may mean receiving the vehicle earlier. This will allow the surface temperature to assimilate with the environment. This will help prevent condensation, which will impair the adhesive bond. Placing IR or gas heaters around the vehicle can raise the ambient temperature of the installation area.

Warming the Substrate

Increasing the substrate temperature will also improve the bond between vinyl and surface. When the adhesive is cold, it remains hard and loses an amount of its initial tack. Then, the whetting out process is unable to occur. “Whetting out” refers to the effect of squeegee pressure and temperature, relative to the adhesive. Pressure softens the adhesive allowing it to flow and starts the process of bonding to a high level, and cold temperatures have a huge effect on this process. The low temperatures prevent the adhesive from activating effectively. Adding more squeegee pressure can also improve the adhesive bond during colder weather.

Vinyl and Adhesive

Increasing the temperature of the substrate, environment, and vinyl lessens the time the film needs to firmly adhere to the vehicle. There is no shortcut to this process. By increasing the temperature as explained above, the vinyl will be soft enough to manipulate around curves and recesses. The adhesive will be able to ‘wet out’ effectively. Post heating the entire vehicle will undoubtedly add time to the installation. But it will also ensure that the vinyl is adhering correctly.

Have you tried cold weather installation?

You have the power to conquer any installation, especially when you have control over your installation environment. What is your experience with cold weather installation? Tell us about your cold weather installation challenges in the comments!

Category : Vehicle Applications

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Why FLITE Technology?

Easy Liner Release

Unmatched Repositionability

Bubble-Free Installs

Eliminating Glue Lines

Redefining Ultimate Bond

Share This:

1. What Can be Wrapped?

2. What is your Budget?

3. What types of vehicle wrap films are available?

4. How much coverage do you need: cut decal, partial, or full wrap?

5. Do you Need an Overlaminate?

6. Do you need it to be permanent or temporary?

7. What does Arlon recommend for partial or full wraps?

8. Are you looking for 24/7 Advertising?

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Benefits of a Boat Wrap

Best Practices

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Vehicle Prep Perfection

Washing

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What does Arlon do for Weather Testing?

What can you do to Protect Your Vehicle Wrap?

Share This:

Reflective films are leading the wrap world in an exciting direction, and with no surprise, a product like this can sometimes bring about new challenges.

What is Reflective Film?

What is Bruising?

Share This:

Why does cold weather make cast vinyl difficult to install?

How can we overcome the effects of cold temperatures?

The Installation Environment

Warming the Substrate

Vinyl and Adhesive

Have you tried cold weather installation?

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